Today I am feeling smug

Started by Treeman, Oct 04, 2024, 11:05 PM

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Newton

Quote from: big5ifty on Oct 13, 2024, 09:47 AM
Quote from: Newton on Oct 13, 2024, 07:12 AMFor Twenty thousand bucks I will rather try the hot lead process ( just as quick and repeatable once set up )

Stress relief in brass is proportional to temperature.

There is not enough heat in molten lead, when performed under garage conditions, to do a proper job, and more importantly, the ability to control the heat to give consistent results between batches. Just because the brass changes color due to heat, it doesn't automatically mean it's stress relieved to any particular degree. 

Unless you're just annealing to purely stress relieve, not consistent neck tension for precision, in which case a candle will work too.
Did you read the article listed ?
The person is using a temperature controlled lead melting pot

The Copper Development Association states the full annealing temperature range for 70/30 Cartridge Brass is (450-680˚C).

Quote from: big5ifty on Oct 13, 2024, 09:47 AMFast and precisely repeatable.

Here is a very good scientific explanation

Stress Relief Annealing cartridge brass

QuoteMolten lead of course can be any temperature up to 1749˚C at which point it starts to boil...which is way past even full annealing temperature for 70/30 Cartridge Brass so unless you have a precisely temperature controlled lead bath it is a bit hit and miss anyway.

"If it's going to be a service, then the electric machine is the way to go"

A very expensive one - and apparently according to comment here perhaps not a very lucrative one ?


big5ifty

Each to his own. If you want to work with a pool of molten lead, you can.

Everything is precise and controlled, till it isn't .

Newton

Quote from: big5ifty on Oct 13, 2024, 11:14 AMEach to his own. If you want to work with a pool of molten lead, you can.

Everything is precise and controlled, till it isn't .
It may all not work at all ?
For a very little money and effort it is worth a try

IF it helps in the number of reloads one can get out of a case then it is already worth it
IF it helps with consistent neck tension then that is a bonus ...
 :)



Treeman

It may all not work at all ?
For a very little money and effort it is worth a try
IF it helps in the number of reloads one can get out of a case then it is already worth it
IF it helps with consistent neck tension then that is a bonus ...
:)
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To put it simply, it does not work ! It can be made to work, it can be made to look like it works, it can actually even be made to work.
So lets run a few things.
Not many people have correct equipment to heat lead to annealing temperatures.
Few folk even have the ability to measure the temperatures of molten lead.
Lead at annealing temperatures becomes a hazard in real terms. Lead fumes at above 480 cel abouts - lead fumes are a real problem. Not many people have the set up to deal with lead fumes - no, a fan outdoors is not the answer.
The process of dipping a shell in lead till it feels about hot enough is just absolutely a fkn joke when linked to the words precise - repeatable, controlled and understood.
By now you realising that the cost of heating this lead is not going to be negligible, and that the time spent waiting for it to reach temperature could have been better used raising the kids (bit brain damaged by dads lead, but still need raising) 
Then, once you have somehow set it all up so that you have lead at correct temperature and having realized that you have spent thousands of rands on exstractres, melting pots, safety equipments and testing results equipment - you now have to prove you were right for a quick video to satisfy ego and then scrapping whole project for obvious reasons.

So eventually you start dipping the cases. Anyone mention that regardless of what you try the lead sticks to one case in 4-5, every time. Some get a thick layer, some get just a blob here and there. Some cases have lead that just rubs off and other cases have lead stuck that needs mechanical removal.

No - lead dipping does not work.

So that's why I after years of trying many ways, some which work better than others , decided to take the plunge. I now flip a switch, dial in a number and drop out case after case of exact results. 

This is why I asked about your firearm knowledge and more so experience, as knowledgeable as you appear, it is often, from some posts apparent that you have read it but not done it.
I am who I am - I am not who you want me to be.
Therefore I am me.

big5ifty

Quote from: Newton on Oct 13, 2024, 01:00 PMIt may all not work at all ?
For a very little money and effort it is worth the effort


Any amount of heat results in stress relief in brass, the process just takes longer if the heat is low. Which is why a candle flame also works.

The lead bath may be cheap if you already have everything on hand. If not, you are well on your way to the cost of a gas annealer to get set up.

But the effort. Time consuming. A lot of work. Do yourself a favor, and try it.

It's taken me a lot of years to overcome my tendency to bloody single-mindedness and finally realize and understand that a pigs ear makes not a silk purse.

Newton

I guess the point is .. how do you know that what you are doing is scientifically measurable / provable ?
How do you know the correct temperature to use ? ( without some form of measuring and testing )
What is your test procedure / protocol ?
How do you test your method and your equipment ( induction vs gas / heat ) to show which method produces the "best" results ?
What constitutes "best result"  ?

Someone has done it all for you..

QuoteMajor findings include:

– An earlier finding that brass cases may become susceptible to neck cracking by SCC after a single cycle of loading and firing is reinforced.

– Annealing at temperatures from 350°- 450°C (roughly 650°- 850°F) for five seconds results in a perceptible reduction in cracking potential, but a substantial risk remains.

– Annealing at temperatures of 500°C (932°C) or higher results in instances of cracking dropping to zero.

– Annealing temperatures up to 550°C produce no microstructural changes in the brass material that can be resolved by optical techniques.

– Given the above, it follows that a shooter who regularly neck anneals cases in the range of 500°-550°C for five seconds can expect complete mitigation of cracking without affecting the fine-grained factory microstructure of the brass.

– Annealing temperatures of 600°C and greater begin to produce substantial metallurgical changes in the material, simultaneously resulting in reduced hardness, increased recrystallization, and grain growth of the material.

The full test and method ..Annealing Temperatures For Reloading Brass Cartridge Cases

How one would arrive at these results just by personal experience - without the necessary education / training / experience and equipment is moot
One does not have to have done everything oneself in order to learn from what others ( with far better education / training / experience / exposure ) have already done !
Trying to do everything oneself without using the knowledge that already exists is an exercise in futility

big5ifty

I agree that you don't have to do things to learn, but you must do things to become proficient, and just reading about it and understanding the logic is not getting any result.

When you look at annealing the first time, you will look at it from a technical perspective and try do it right technically. For example, you may buy yourself some tempilaq to try get the temperature right. That is useful for learning, it's impractical thereafter. Annealing in a lead bath makes perfect sense. It's also not practical.

It's not necessary to get technical. Good results with annealing can be had quite simply.

For annealing case necks, the first time, simply use a gas flame in a darkened room, and when the entire neck is just a dull red, it's enough heat. After that, you can repeat the exercise in daylight, because you know what to look for.

The advantage of a machine is just that the amount of heat is mechanically controlled.

Truth is, I have no idea what my annealing temperature or resulting neck tension is. I do know I have no cracked necks, and the ammo produced shoots as well as I need it to.   

What cartridge reloaders call annealing of brass is not in fact annealing in a metallurgical sense, it is stress relieving. Annealing is a very specific process, and it's not possible to anneal any metal in a few seconds, even though you can melt it in that time.

janfred

Saying that applying heat to partially reduce the hardness and increase ductility is not annealing is just not accurate. Just because users do not do a full anneal does not mean they are not annealing the case neck.

If there is a reduction in hardness and increase in ductility, some measure of annealing did take place. Just so happens that the brass is also relieved of some stress at the same time.

Treeman

Quote from: janfred on Oct 14, 2024, 04:55 PMSaying that applying heat to partially reduce the hardness and increase ductility is not annealing is just not accurate. Just because users do not do a full anneal does not mean they are not annealing the case neck.

If there is a reduction in hardness and increase in ductility, some measure of annealing did take place. Just so happens that the brass is also relieved of some stress at the same time.
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I like this!

I have been doing some form of annealing since pre 2005 I would guess, I can say with certainty that what ever it is we do makes cases last longer, a lot longer.
It took a long time however to get it accurate over a batch of say 100 cases and then the next batch.
The gas flame on hand held type torch's just can not be kept specific enough from a new canister to a used - replace ready canister. I went over to 20 kg bottles to circumnavigate this issue.

I have done lead, gas torch, canister, gas bottle, wide flame, pin point flame, cases with water in bottom cm of case,  I have burnt fingers and used templaque, wet wool tied around case and drills, rotating baking tins and spit braai adaptions.
This induction annealer hurt to pay for, but FFS mate it works like properly. It is amazing to see within a batch just how appearances of anneal on same, same, everything cases can differ. Some cases look overdone when happening and some look not hot enough, some have a beautiful annealing line and some not. If I were doing some cases by flame I would have done them again longer to get same by eye look and then they would not be same level of anneal and shoot otherwise.
The machine works proper mate.
I am who I am - I am not who you want me to be.
Therefore I am me.

oafpatroll

Mate of mine has an induction annealer and like treeman he's done every other possible rendition of the process and swears by it. Makes sense as the whole process can be made subject to digital control of every aspect. I've no idea how much better it is vs automated mechanical control of a gas flame but the results look absolutely consistent per batch of brass for whatever that's worth.   

Ds J

There must be a good reason why companies use electric annealing? Most probably because it is faster and more accurate?

@Treeman: how do the final results (accuracy) differ from other types of annealing results?

Treeman

Quote from: Ds J on Oct 15, 2024, 08:00 AMThere must be a good reason why companies use electric annealing? Most probably because it is faster and more accurate?

@Treeman: how do the final results (accuracy) differ from other types of annealing results?
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I have not been to the range yet, and the shot - annealed brass I have has not yet been reloaded.

I have little enough doubt though, after a day or two of testing scrap bucket brass and learning things, I annealed everything I have to best setting I came too on scraps. You can easily see whats happening and the process is so clear that you ALMOST do not have to test.
Its just so visible and repeated - clockwork stuff.
I am who I am - I am not who you want me to be.
Therefore I am me.

JamesNotBond

Quote from: Ds J on Oct 15, 2024, 08:00 AMThere must be a good reason why companies use electric annealing? Most probably because it is faster and more accurate?

@Treeman: how do the final results (accuracy) differ from other types of annealing results?
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I see that this annealing process is a big thing on You Tube - many opinions and variations of opinions.

oafpatroll

Quote from: JamesNotBond on Oct 15, 2024, 10:37 AMI see that this annealing process is a big thing on You Tube - many opinions and variations of opinions.

There really aren't any mysteries regarding the annealing of brass alloys. The metallurgists who formulate the alloys used by manufacturers know exactly what heat treatment regimes are required for their desired outcomes and they are conducted multiple times during the drawing out process alone. A fair bit of the annealing related material on yoochoob and elsewhere on the internet is belief based bullshit peddled by people who don't know what they are talking about. 

Treeman

 A fair bit of the annealing related material on yoochoob and elsewhere on the internet is belief based bullshit peddled by people who don't know what they are talking about. 
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ooooh yeaaaaa ! lotsa wanna be the answer to it all vids out there.
I am who I am - I am not who you want me to be.
Therefore I am me.